Wednesday, December 12, 2007

Epoxies Have A Wide Acceptance In The Marine

Slow-sets allow more open or working time, and can take up to 24 hours to cure. For safety and environmental reasons, spray the solvent into a container for proper disposal..Each manufacturer has his own specifications for mixing and using epoxy, and the instructions need to be followed closely. In an emergency repair, I have even used copper wool as reinforcement, along with the cabocil, allowing a boat owner to get to his home port before making the permanent repair. As a matter of fact, too much clamping pressure can force the epoxy out of the joint resulting in a lean or starved joint. If using a spray gun, spray plenty of solvent through the gun to assure the complete flushing of the equipment. They can be anything from 1:1 to as much as 16:1, depending on curing time, viscosity, ultimate strength and intended use.To properly use epoxy, one must first understand the basics. They are further divided within these categories by the mixing ratios, which are designed by the manufacturer. The adhesion factor is as great on metal as it is on wood, but some non-porous materials need to be roughed up to enhance the bond. This can be used to advantage by refrigerating the mixture to prolong pot life, or by warming the mixture to speed up the cure. Having been associated with the marine industry myself and with the use of epoxies for many years, I have developed a good working relationship with epoxies, and I use them quite often in place of other adhesives, especially when high strength and moisture resistance are factors.Depending on the use, application can be by roller, spray gun, trowel, or putty knife. Epoxy is a two part adhesive consisting of a resin and a hardener, and is primarily divided into two classes: quick-set and slow-set. Too much or too little hardener can result in a gooey mess that never will cure. They usually achieve their strength in 10 minutes or less, and a full cure within 24 hours, but they rarely reach the high strength that the slow sets do, and quite often retain some flexibility and resilience. The viscosity can be altered very easily by the addition of fillers such as sawdust, wood flour, talc, or colloidal silica.At as much as $50.Epoxies have a wide acceptance in the marine industry, but they haven't caught on in the wood shop as well as they should.00 per gallon, epoxies can be expensive, and because of limited shelf life, don't buy larger quantities than can be used in the recommended time frame. When using epoxy that is approaching the limits of it's shelf life, the resin and the hardener should be stirred thoroughly prior to mixing together.Quick-sets are usually 1:1 by volume, so that equal amounts are squeezed from hypodermic-like syringes and mixed to a uniform color and consistency. Clean up can be done with soap and warm water if done soon enough, or with acetone, lacquer thinner, or denatured alcohol.Epoxy cures through an exothermic polymerization, or heat producing chemical reaction in which there is very little moisture loss, resulting in less than 0. The advantages are superior strength, water resistance and gap filling capability.05% shrinkage, the main reason that epoxy is such a great gap filler. I use a product called "cabocil", which I get from my epoxy manufacturer, and in fact many epoxies are pre-filled with cabocil to moderate the consistency. Stir the hardener to restore the consistency. They don't take as much clamping pressure as other adhesives, and I have had success with only contact pressure.Probably the greatest advantage.

No comments: